Wenyao Pet Plastic Color Sorter Plastic Particles Plastic Granule Color Sorting Machine Plastic Pellet Color Sorter
A Plastic Color Sorter is an advanced industrial machine that utilizes cutting-edge optical sensors and high-speed air ejection technology to automatically separate plastic materials by color. It ensures a high-purity output by identifying and removing discolored, contaminated, or off-spec plastic flakes or pellets from the production line. This technology is essential for enhancing product quality, increasing recycling efficiency, and maximizing the value of plastic waste streams.
This color sorting machine for plastics employs high-resolution CCD cameras and near-infrared (NIR) sensors to perform real-time spectral analysis of each particle. Sophisticated processing algorithms instantly compare the detected color to pre-set standards. Upon detecting a discrepancy, a precise jet of compressed air is triggered to eject the defective particle from the main stream, achieving rapid and accurate color-based separation.
The plastic color sorter automatically removes foreign and differently colored plastics from a mixed stream. It is a key solution for plastic recycling facilities and manufacturing plants to ensure color consistency, improve material purity, and boost overall operational profitability.
| Details as following |
| MODEL |
WYCS10-640 |
| Chutes(channels) |
10(640) |
| Sorting accuracy(%) |
≥99.9 |
| Carryover rate (bad:good) |
≥30:1 |
| Output(T/h) |
4-6 |
| Voltage |
180-240V/50Hz |
| Power supply(kw) |
6.5 |
| Work Air Pressure(Mpa) |
0.2-0.3 |
| Air consumption(L/min) |
2600-5000 |
| Air supply(Mpa) |
0.6--0.8 |
| Dimension(L*W*H) mm |
3630*1545*1860 |
| Weight(kgs) |
1800 |
| Package |
Plywood case |
| Package Size mm |
3764*1554*1871 |
Color sorter work principle:
The working principle of CCD color sorter CCD digital camera to material is adopted signal acquisition.Analyze the collected signals, handling, comparison, to eliminate beyond the value of the material.
Color selection process as shown:
Color sorter at work,Feed hopper in the material under the action of vibrator is uniform distribution in each chute,The CCD signal of the whereabouts of the material in testing,If it is found that there are unqualified material or impurities in the material,The startup ejector to blow the defective goods in the hopper.(Above only for the working process of the diagram,The actual material shall prevail.)
Examples of color sorting:
FAQ:
1. How to install and use the machine?
We will supply the Installation instructions or videos and our engineers will train the operators.
2. How long about the guarantee period?
2 years. We supply lifelong software upgrade services for our customers.
3. Can you supply air compressor, air tank and air filters?
Yes, We can provide above equipments, Our standard offer includes color sorter machine with air compressor, air tank and filters.
4. How about after sales service?
Yes, By videos or by remote control or local service or engineers could go abroad when required.
5.Will you accept L/C as payment?
L/C ,T/T is OK.
Customer's Site :
Why choosing Wenyao
1,Advanced image acquisition system
color sorter machine use the high resolution monochromatic camera or RGB camera(5000+ pixels) with high quality industrial lens to achieve clear and accurate image acquisition.The camera could capture the micro defects of material instantly.
2,Intelligent image processing algorithm
Color sorting algorithms of gray level,color difference and HSV are perfectly combined with shape sorting algorithms of size,circular degree,texture etc,and successfully solved a series of high difficulty color sorting problems,and dramatically enhance the sorting accuracy.
3,Unique chutes processing technology
The special anodizing and hardening technology can greatly improve the channel smoothness and ware resistance to guarantee high production.
4,High quality solenoid valve(ejector)
color sorters are equipped with high quality solenoid valve.The valve has longer lifespan,high frequency and low air consumption.The working frequency is 1000 times per second,which guarantees the accurate and perfect ejecting.For the different sizes and characteristics of material particle, NAGE optical sorters use the solenoid valve of different sizes.
5,High efficiency and reliable light source
Advanced LED lighting technology with advantages of super high intensity,long lifetime&perfect performance.
6,Simple operation, easy to learn and use
Simple optical system design, precise automatic correction system, combined with the well-designed human-machine interface to simplify the complexity of machine commissioning and use, ensuring the simple operation and the machine is easy to learn and use.
Rice: white/black/red/yellow/barley rice
Wheat: buckwheat/quinoa/oatmeal
Corn: corn particles/white corn/ ellowcorn/black corn
Beans: soybeans/mungbeans/red beans/broad beans
Nuts: peanuts/cashew nuts/walnut meat/pine nuts Dry food: dry onion/ raisins/dried chilli
Seeds: sunflower seeds/ rice seeds/ vegetable seeds
Industrial materials: plastic/scrap metal/ broken galss/ coal/ore/slag
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